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Case studies

Case studies

Projects in construction machinery, aerospace, laser equipment, automotive components and more: what the customer faced, how FASTSUITE solved it, and what came of it.

XCMG (lifting machinery division / Xuzhou Heavy Machinery Co., Ltd.) Heavy machinery / construction machinery XCMG: one offline programming platform for 100+ welding robots from different brands The world's third-largest construction machinery maker runs 100+ industrial robots from different brands for arc welding. CENIT delivered a tailored offline programming solution: one digital programming platform for every brand, with programming efficiency more than doubled. Read the case Airbus Atlantic Aerospace Airbus Atlantic: a digital dress rehearsal saves 30%+ of commissioning time In aircraft manufacturing, with complex processes and very tight accuracy, FASTSUITE virtual validation and offline programming act as a digital dress rehearsal, saving at least 30% of robot cell commissioning and calibration time. Read the case Ningbo Haitian Laser Machinery Manufacturing Co., Ltd. Laser processing equipment Haitian Laser: a unique anti-collision solution for dual-head 3D five-axis laser cutting Haitian's dual-gantry 3D five-axis laser cutter has two cutting heads whose five-axis paths are complex and interfere easily. FASTSUITE provides a unique dual-head anti-collision solution, and dual-head cutting is 80% more efficient. Read the case Guangdong HIGOLASER Intelligent Equipment Co., Ltd. Hot forming for new-energy vehicles HIGOLASER: four-robot door-ring laser cutting with 65%+ lower overall investment HIGOLASER's multi-robot door-ring laser cutting cell uses custom FASTSUITE software tools for path planning and collision avoidance. The four-robot version cuts a 70-hole door ring in 71 seconds and needs 65% less labour, space and fixtures for the same output. Read the case Central Tooling Design Automotive · body-in-white welding Multi-robot body-in-white welding: 120 spot welds programmed in one pass with a digital twin A body-in-white welding line replaced on-site teaching with a digital twin: 120 spot welds programmed offline in one pass, teaching time cut from about 7 days to about 2, and about 80% less downtime on site. Read the case Prima Power (Italy) Sheet metal machinery Prima Power: a long partnership and the Rapido+ laser cutting digital twin A world-leading maker of laser processing, punching, shearing, bending and automation systems and a long-standing CENIT customer. In 2021 CENIT supplied the digital-twin technology for its new Rapido+. Read the case Kawasaki Robotics Germany Robot manufacturing / OEM technology partnership Kawasaki Robotics Germany: the technology behind the K-Virtual simulation platform K-Virtual, the robot software from Kawasaki Robotics Germany, runs entirely on FASTSUITE technology, across its Basic, Arc and Expert editions. Read the case Automotive Automotive · automated painting Automotive painting: paths that follow the curve, and film-thickness analysis Several painting robots working together, with offline-programmed paths that follow the part surface and Gaussian film-thickness analysis that cuts commissioning losses: 50% more efficient multi-robot painting, 15% better coverage and 50% fewer trial runs. Read the case Zhejiang Motobax Technology (Motobax / Triz) Automotive tube forming Motobax: simulating a six-axis tube cutting machine others could not A tube-forming supplier to Volkswagen, GM, Great Wall, NIO, BYD and other carmakers. FASTSUITE simulated its in-house six-axis tube cutting machine, which other offline programming software could not handle. Read the case

Project videos

Simulation and shop floor in customer projects

Cards with a play button open the full customer video.

XCMG

Robotic welding of crane structures

100+ welding robots from different brands programmed offline on one platform; programming efficiency more than doubled.

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Haitian Laser

Dual-head 3D five-axis laser cutting

Both cutting heads are simulated together, paths are split and interference is checked; dual-head cutting is 80% more efficient.

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HIGOLASER

Four-robot door-ring laser cutting

The four-robot cell cuts a 70-hole door ring in 71 s (172 s on a conventional five-axis machine) and needs 65% less labour, space and fixtures.

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Airbus Atlantic

Virtual commissioning of a fuselage robot cell

Robot programs are validated in the digital twin before launch, cutting commissioning and calibration time by at least 30%.

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Prima Power

Virtual controller for 3D laser cutting

Edit code on the virtual HMI, check collisions and calculate cycle times without tying up the machine.

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XCMG

Special-vehicle line: from simulation to production

Full-line simulation of a multi-robot cell, shown next to footage of the running line.

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Central Tooling Design

Multi-robot welding of car bodies

Gun reach, interference and cycle time are confirmed in simulation before launch.

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Automotive

Multi-robot painting with film-thickness analysis

Paint paths follow the body surface, with film thickness analysed in simulation.

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Also using FASTSUITE

BMW (Dingolfing plant), Risong Technology, Siasun, Melton (USA), Shanghai Runhan, Weben Smart, Lingchuang Laser, YUTAKA, Meissner (Germany), Crown and HIROTEC, across automotive, aerospace, heavy machinery, logistics and precision manufacturing.

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