Painting
Paint paths follow the part surface, with Gaussian film-thickness analysis and multi-robot coordination.
View caseProcesses
Processes
FASTSUITE's process capability comes from real projects: automatic seam recognition, multi-layer multi-pass weld parameters, multi-robot collision avoidance, paint paths on curved surfaces and more. Welding and cutting each come with a reel cut from customer project footage.
Simulation and shop-floor footage from XCMG crane structures and vehicle lines, car-body spot welding and gantry welding projects.
Welding
- Arc welding
- Spot welding
- Touch sensing
- Gantries & positioners
Arc and spot welding
Seams are recognised automatically and the best torch angles defined; parameters are calculated for fillet, flat, weave and multi-layer multi-pass welds, and search points are generated for the torch, wire or laser. XCMG programs 100+ arc-welding robots from different brands in FASTSUITE, has more than doubled its programming efficiency, and registered four software copyrights together with FASTSUITE.
Laser welding
Offline programming and simulated validation of laser welding cells together with TRUMPF and other laser equipment.
Project footage from Haitian dual-head five-axis cutting, HIGOLASER four-robot door-ring cutting and the Prima Power virtual controller.
Cutting
- 3D five-axis laser cutting
- Dual heads
- Multi-robot cutting
- Virtual controllers
Laser cutting
Machining points in one click, automatic routing and collision avoidance, several machines edited and simulated at once; Auto3D recognises paths in one click and 3D fixtures are generated in one click. Project figures: 80% less commissioning time, 90% less commissioning downtime, 50% more efficient programming of several machines at once.
Multi-head and multi-robot cutting
Synchronised simulation and collision avoidance for Haitian Laser's dual-head 3D five-axis cutter, making dual-head cutting 80% more efficient; HIGOLASER's four-robot door-ring cell cuts a 70-hole door ring in 71 seconds.
More processes
The processes with video come from customer projects and official demos; the others are programmed and simulated in FASTSUITE just the same.
Sealing
Seam sealing paths along the body, together with Dürr equipment.
Roller hemming
Roller hemming and spot welding of doors, hoods and other closures.
Drilling & riveting
Offline programming and virtual commissioning of aerospace cells; the Airbus project is the reference case.
Shot peening
Shot peening of turbine blades and other aerospace and energy parts.
NDT
The robot traces inspection paths precisely over curved surfaces, with control over guide curves, tracks and process parameters and automatic gap detection. Common on aerospace shells.
3D scanning
A robot-mounted scanner moves along the part to measure it, with scan coverage shown in colour as it goes.
Thermal spraying
Including supersonic plasma spraying: surface paths from the blade model with controlled spacing and overlap.
Grinding & polishing
Grinding and polishing paths along the part surface, used on Kawasaki robot projects.
Virtual commissioning
Connect a virtual or real controller and mirror the line 1:1; standard practice at Airbus and Motobacs.
Industries: automotive (body, chassis, assemblies), aerospace (precision assembly, surface treatment), heavy machinery (construction and lifting equipment), energy (wind, solar manufacturing, gas turbines), sheet metal, general manufacturing and tooling, defence.
Which process runs on your line?
Tell us your robot brand and process, and an engineer will prepare a demo for it.
